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The method of shaft calibration for automatic measurement of C-type hydraulic press

Nov. 26, 2020

The method of shaft calibration for automatic measurement of C-type hydraulic press

Type C hydraulic press adopts hydraulic transmission, with high speed and stable pressure. PLC programmable digital control automatic measurement technology is used to make the straightening work reach the automatic level. The energy conversion is realized between the pump, the oil cylinder and various hydraulic valves, and the acting force is adjusted and transported on the oil cylinder. The working medium is 46 anti-wear hydraulic oil. Shaft parts are common parts in mechanical industry. It is a simple and efficient straightening method to use straightening machine to correct shaft parts

Aiming at the shaft straightening process of single arm straightening machine, from the aspects of geometric theory, numerical analysis, material mechanics, elastic-plastic mechanics theory, the design of shaft parts leveling machine and the detection, fitting and straightening methods of axis bending are studied theoretically and practically

1) The mathematical model of axis bending of shaft parts is established. The curve equation of axis bending is established, and the curvature, deflection and deflection of curve are calculated in the curve equation. The deflection equation of axis bending is solved to find out the maximum deflection point and its position, phase angle, etc

(2) In order to detect and fit the axis bending deformation, several equidistant sections are taken along the axis direction, and the axis is rotated to detect the data along the radius direction of the points on the outer surface of the shaft section. The least square method is used to process the detected data, and the least square center of the shaft section is obtained, and the center of each section is fitted

(3) The straightening correction amount of shaft parts transforms the pressure straightening process into a simple deflection load curve model. The deflection load curve is analyzed, and the calculation formula of the head down pressure in the straightening process and the relationship between the straightening rebound amount and the initial bending amount are derived by using the elastic-plastic mechanics theory and empirical formula

Zaozhuang Make Machinery Co., Ltd. is a company specializing in the production of hydraulic press equipment, C-type hydraulic press, four column hydraulic press, gantry hydraulic press, hydraulic bending machine and other styles, HP-63C, HP-100, HP-150, HP-200 and other models can be selected. We can customize the press according to the requirements of customers, welcome new and old customers to buy!

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Zaozhuang Make Machinery Co., Ltd. makes customized C-type hydraulic press for Egyptian customers


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